By Josh Cosford, Contributing Editor A hydraulic pump is literally the heartbeat of your hydraulic system. If you’re new to hydraulics, you’d be surprised at how many ways you can push fluid under pressure. The rotating and/or reciprocating of gears, vanes or pistons offer a designer constrained by any performance or budget envelope the options […]
Engineering Basics
Where are compact hydraulic power units used?
By Josh Cosford, Contributing Editor Hydraulic power units are both the source of hydraulic energy and fluid conditioning. The hydraulic reservoir provides a mounting surface for the hydraulic pump and its prime mover while offering up real estate to mount filters, coolers, valves and accessories. In addition, the reservoir stores the hydraulic fluid, providing a […]
Pressure makes it go
By Josh Cosford, Contributing Editor Do me a favor — stand up near a wall just out of arm’s length reach. Now raise your arm with your palm facing the wall and very slowly move toward the wall. Without yet touching the wall, tell me where the force comes from to move your body close […]
Avoid this one piston pump mistake
Hydraulic pumps are primarily designed to convert incoming prime mover energy into hydraulic energy, manifested as pressure and flow. The term hydrostatic refers to a state of pressure equilibrium, especially in a confined space. All traditional hydraulic applications are hydrostatic, and in most cases, if you shut down the pump, physical loads should hold fast […]
What are the different types of hydraulic valves?
By Josh Cosford, Contributing Editor Hydraulic valves, used in conjunction with actuators, help make hydraulics unique in its control of force, torque and motion. Valves govern the direction, pressure and flow of hydraulic fluid, enabling smooth, safe control of actuators. A valve’s purpose may be as simple as relieving pressure to protect your pump and […]
How do hydraulic brakes work?
Braking systems take advantage of the textbook offerings given by hydraulics — power, controllability and safety. Hydraulic brakes are fairly simple on the cover, requiring a hydraulic pump and a brake actuator. Vehicle braking systems may get by with only what are essentially two cylinders, one at the pump and the other at the brake. […]
What type of flow divider is best for my application?
By Josh Cosford, Contributing Editor Flow dividers provide a unique solution to a specific problem in hydraulic applications — splitting flow while limiting its tendency to take the path of least resistance. Without a flow divider, any time you wish to split flow to two or more downstream subcircuits, the path with the lowest pressure […]
What is pressure compensation in a hydraulic system?
By Josh Cosford, Contributing Editor Pressure compensated pumps, pressure compensated flow controls or even just straight-up pressure compensators – these terms are thrown around constantly. But unless you’re a hydraulic specialist, you may not know what these are, let alone what they do. Of course, you’ve probably heard of systems analysts and cartographers too, but […]
How do hydraulic clutches work?
By Josh Cosford, Contributing Editor A clutch is a mechanical device that disconnects a driveshaft from its input shaft, pausing output torque. Clutches — hydraulic or otherwise — often use friction to engage the input and output ends of the assembly. The friction material is not unlike the compound employed by vehicles for their brake […]
What type of pressure valve do I need?
Pressure valves use a poppet, ball or (rarely) a spool pushed offset by a spring, and that description you’ll find accurate for nearly every pressure valve ever made. This is because a pressure valve simply resists hydraulic pressure until the force to overcome its spring rises above the value of that spring — common sense. […]
